PP profile equipment
Product use:
Recommended raw materials for products: granules

Products

Environmental conditions

Location Indoor
Power supply No hazardous area
Humidity≤95%
Temperature0-35℃

 

Working conditions

Power supply Three-phase 3-phase, 380V+10%, 50Hz
Total power200KW
Cooling wate≤20℃, ≥0.3Mpa, ~3T/h
Compressed air0.3m3/min, >0.5Mpa
Total length 24m

 

Ø Main technical performance

1. Material:

2. Output:

Extruder Material Extruding outpuRemark
SJ-90/33PP granule150-200kg/h

Extruding output may change accordingly to the different processing materials and operating conditions.


3. Line speed: 0.2~2m/min. (varying according to product width and operation)

4. Line center height: 1000mm.

5. Operation direction: right to left

6. equipment color: standard color.

7. We reserve the right to improve the technology of the production line, and the above specifications are subject to change without prior notice.


I.  List of production line components

No. Equipment Quantity
1Automatic feeding dryer 1 set
2SJ-9033 single screw extruder1 set
3Hydraulic screen changer1 set
4Vacuum molding device1 set
5Traction devic1 set
6Cutting device1 set
7Unloading devic1 set
8Electrical control system1 set

 

II. Detailed description of production line

1. Automatic feeding dryer

Automatic feeding system 
Feeding method Vacuum sucking method
Drying method Automatic control hot air heating


2. Extruder

ModeSJ90×33
Screw Specialized screw
Diamete90mm
L/D ratio33:1
Material38CrMoAlA
Heat treatment Nitriding
Barrel
Material38CrMoAlA
Heat treatmentNitriding
Heating control zones 6 zones
Heating power Approx. 32KW
Cooling system Air cooling
Cooling fan power 250W×5台
Gearbox
Box material QT200
Gear formHelical gear
Gear material20CrMnTi
Gear surface heat treatment Tooth surface quenching
Thrust bearing High quality bearings
Lubrication System Pressure lubrication system
Cooling system External independent cooling circulation system
Cooling water jacket 
Method Water circulation
MaterialQ235
Drive motor 
TypeAC motor
Power75KW

 

3、Hydraulic net changer

Model Hydraulic net changer
Motor power1.5KW

4、Vacuum sizing table

 

TypeVacuum suction and cooling structure
Size of sizing table6000mm
Material Welded steel profile
Cooling method Water cooling
Side-acting systemManual type
Vacuum pump5.5kwx3
Water pump (for vortex circulation)0.75KW
Water pump

4kw

Frame/rail 


Type Front/rear moving system
Structure Welded channel, steel plate
Front/rear movement method Gear motor drive
Motor 4 poles*0.75KW

6、Traction device

 

Type 
Traction machine 
Crawler type
Traction speed Maximum 4.6m/min
Motor and reducer 5.5KW
Upper traction frame row and Maximum 120mm
Effective clamping length 2200mm
Lifting method Pneumatic
7、Cutting device  
Automatic dust-free cutting unit 
Type Blade
Cutting method Electric cutting
Program control PLC control

8. Automatic unloading device

TypePlatform
Structure Welded square steel, angle steel, steel plate

9. Electrical control system

Temperature control adopts liquid crystal display, PLD control system, temperature control table Omron; parameters can be freely defined, temperature optimization setting, frequency converter adopts ABB speed control system; contactor adopts SIEMENS; button indicator adopts Schneider Electric Group.

After-sales service

1. One year warranty for the whole machine, lifetime warranty.

2. Customer service calls that the relevant technical personnel 24-48 hours to reply and deal with as soon as possible. 3.

3. Customers can learn in the company before delivery. 4.

4. Provide a full set of technical support information and related electrical drawings.

5. the seller will send enough technicians to the buyer to install and debug the equipment.

Testing standard

1. the acceptance standard of the equipment shall be in accordance with the contract standard.

2. the seller provides operating manuals of the main machine, auxiliary machines and electrical schematic diagrams

3. the user provides samples or drawings of products to confirm

 

 


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